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Customizable Electrostatic Powder Coating Line With Lift Iron Electric Control Cabinet

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Customizable Electrostatic Powder Coating Line With Lift Iron Electric Control Cabinet

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Certification : ISO, CE

Place of Origin : China

Brand Name : CHG

MOQ : 1 set

Price : Negotiable

Packaging Details : Varies depending on the design

Delivery Time : Varies depending on the design

Payment Terms : L/C, D/P, T/T, Western Union, MoneyGram

Supply Ability : 10/Year

Model Number : AC-07

Specification : customized

Origin : China

Customization : Available

Warranty : 1 Years, 1 Year

Shipping Cost : Contact the supplier about freight and estimated delivery time.

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Customized Iron Electric Control Cabinet Electrostatic Powder Coating Line with Lift

This powder coating production line sprays iron electric control cabinet.
The material of the spray booth is PP, and the spraying method combines automatic gun spraying and additional manual coating, and adopts suspended chain hoist.

Production Line Workflow

  1. Hanger Stop & Elevator Assistance: The hangers stop, and the elevator descends to assist in manual hanging of workpieces.
  2. Pre-Spray Treatment: Workpieces step through each station where they pause for spraying and cleaning, ensuring thorough pre-treatment at every point.
  3. Moisture Drying: Workpieces accumulate in a designated area for moisture drying, ensuring all surfaces are dry before proceeding.
  4. Automatic Spraying Room: Workpieces move continuously through the automatic spraying room at a process speed of 1.5 meters per minute. This stage combines automatic spraying with additional manual coating for comprehensive coverage.
  5. Manual Spray Booth: Workpieces temporarily stop as they enter the manual spray booth for precise manual coating.
  6. Powder Solidification: Workpieces are accumulated obliquely to facilitate optimal powder solidification, ensuring a durable finish.
  7. Natural Cooling: The workpieces stop to undergo natural cooling, stabilizing the coating and preserving its integrity.
  8. Elevator Down & Manual Picking: Finally, the elevator descends again to assist in the manual picking of finished workpieces, which are then prepared for further processing or packaging.

This streamlined workflow integrates both automated and manual processes to ensure high-quality coating and efficient production from start to finish.


The Process of Powder Coating Line:

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment: After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

Customizable Electrostatic Powder Coating Line With Lift Iron Electric Control Cabinet Customizable Electrostatic Powder Coating Line With Lift Iron Electric Control Cabinet


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